Capabilities

Material Grades:

  • Grey Iron Castings as per ASTM, DIN or EN standards
  • S.G. Iron/Ductile Iron Castings as per ASTM DIN or EN standards

    Grades of Material Produced:
    Grey ironDuctile iron (SG)
    FG 150 SG 370/17
    FG 200 SG 400/12
    FG 260 SG 400/15
    FG 300 SG 450/10
    FG 300a SG 500/7
    FG 350 SG 600/3
    FG 400 SG 700/2
  • To ASTM, DIN or EN standards.

Sand Preparation :

  • Automated Sand Plant of capacity 120 T per hour
  • Intensive sand mixer capacity 60 MT/hr
  • Sand cooler with the capacity of 60 Tons/hr

Core Making :

Shell, hot box and cold box core making in house, with core shooters sized for both small volume and high volume parts. Cores are produced and inspected alongside the moulding lines they feed.

Machining & Assembly :

KIEEPL has over 300 machines including HMCs, VMCs, VTLs, CNCs, SPMs and conventional machines.

KIEEPL has installed a mix of state-of-the-art machines CNCs (ACE, Hitachi Seiki, LMW, Deckel, Jyoti, and BFW etc) & low cost automation to meet its customer requirements.

KIEEPL has used the concept of line production for all of its high volume items.

CNC Machines :

CNC Turning Centre, CNC Vertical Machine Centre, CNC Vertical Turning Lathe, CNC Horizontal Machine Centre and Conventional Machines (All kinds of Lathe Machines, Drills, Milling and Multi Head Drills)

Machine Shop :

CMM, Surface Plates, all kinds of Attribute and Precision Gauges.

Painting:

A continuous painting line with oven baked paint, proven beyond 300 hours of salt spray life. Both dip painting and spray painting are available, finished to customer specification.

Solidification simulation Every new pattern is simulated before it is cut.

Filling and solidification are modelled for every new part, so gating and feeding are proven on screen and shrinkage designed out before any money is spent on tooling.

Process flow

Melting Core making Green sand Moulding Pouring Knockout Fettling Machining Painting Testing

23 test facilities, All in house:

Foundry and Metallurgy:

  • Spectrometer on every heat
  • Image analyser
  • CE meter
  • Pyrometer
  • Microscope
  • Brinell hardness tester
  • Universal testing machine
  • Mould hardness tester

Sand laboratory :

  • Green compression strength
  • Moisture tester
  • Compactability tester
  • Permeability tester
  • Sieve shaker for AFS number
  • Loss on ignition
  • Total clay
  • Active clay
  • Volatile matter

Machine shop:

  • Coordinate measuring machine
  • 3D scanner
  • Magnetic particle inspection
  • Millipore cleanliness
  • Dynamic balancing
  • Leak testing
Agra - Uttar Pradesh

Agra - Uttar Pradesh

74, Industrial Estate, Nunhai
AGRA, Uttar Pradesh, PIN : 282 006

Roorkee - Uttarakhand

Roorkee - Uttarakhand

28, KIE Industrial Area, Mundiyaki,
Roorkee, Uttarakhand, PIN No : 247667

Solapur - Maharashtra

Solapur - Maharashtra

A-57, 58 & 59 MIDC, Chincholi
Solapur, Maharashtra, PIN No : 413255

Roorkee - Uttarakhand

Roorkee - Uttarakhand

28, KIE Industrial Area, Mundiyaki,
Roorkee, Uttarakhand, PIN No : 247667

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